Deterministic BOM Generation

The gap between a schematic and a manufacturable harness is the Bill of Materials. Missing cavity plugs, incorrect terminal platings, and forgotten backshells cause build delays. AI AutoWire derives the exact BOM directly from the routed 3D topology.

What We Generate

• Exact cut lengths for every wire (including service loops).
• Terminal part numbers matched to wire gauge and connector cavity.
• Seals, plugs, and wedge locks.
• Sleeving, heat shrink, and tape quantities based on branch lengths.

Common Mistakes We Prevent

Humans frequently mismatch terminal platings (e.g., mating a tin terminal to a gold pin), leading to galvanic corrosion. Our engine cross-references plating databases to flag or auto-correct these errors before the BOM is finalized.